P023F — Fuel Pump Secondary Circuit/Open
powertrain (engine/transmission)
Is it safe to drive?
Repair promptly if the engine runs normally P023F indicates an open circuit affecting the secondary fuel-pump circuit. Short trips may be possible if the primary pump maintains adequate pressure, but hesitation, misfires, or stalling should prompt immediate repair. Stop driving if fuel pressure is low or the engine stalls.
Typical symptoms
- The check-engine light illuminates with P023F stored in the controller
- The secondary fuel pump may be silent when it is commanded to operate
- Engine operation may become rough, hesitant, or prone to misfiring
- Fuel pressure may fall below the required range under load
- The engine may stalling, hesitate on acceleration, or restart poorly as fuel delivery declines
Common causes
- An open break in the power or control wiring to the secondary fuel pump
- A corroded, loose, or heat-damaged connector in the secondary fuel-pump circuit
- A failed secondary fuel-pump relay or an improperly seated relay contact
- An open winding inside the secondary fuel-pump motor
- A blown fuse, damaged splice, or high-resistance ground connection
- A failed power-control-module output that cannot complete the secondary pump circuit
How to diagnose with an OBD scanner
- Confirm P023F and capture related data Connect an OBD scanner, ELM327 adapter, or AIScanAuto and read stored codes, freeze-frame data, and available live data. Confirm that P023F is currently active, but do not erase it until the open circuit has been repaired and tested.
- Inspect the secondary pump wiring With the engine off, inspect the wiring from the control module or relay to the secondary fuel pump. Look for chafing, cracked insulation, corrosion, loose terminals, or burned connector pins, especially near moving or heat-exposed components.
- Check fuses, relay operation, and grounds Verify every fuse assigned to the secondary fuel-pump circuit and test the relay coil and contacts according to the wiring diagram. Confirm that the pump ground is clean, secure, and free of corrosion or excessive resistance.
- Perform an open-circuit and voltage test Use a multimeter to test continuity and voltage at the pump connector and the control-module or relay side of the circuit. An open wire, failed relay contact, or missing control signal will appear as a failure to complete the specified circuit.
- Load-test the secondary fuel pump Command the pump on using the specified diagnostic procedure and measure voltage at the motor while it operates. Check for low supply voltage, excessive ground-side voltage drop, and an open or out-of-specification motor winding.
- Repair, clear, and verify P023F Repair the defective wire, connector, relay, ground, or pump, then restore the fuel system safely. Clear P023F with the scanner, command the pump again, verify system fuel pressure, and confirm that the code does not return during a complete test drive.
Approximate repair cost
A typical independent-shop estimate for diagnosing and repairing P023F is roughly USD 250-1,400, depending on whether the fault is a relay or fuse, damaged wiring, or a failed secondary fuel pump. Labor for accessing a fuel tank or fuel-transfer module can raise the total. These figures are estimates and vary by region, vehicle design, and local labor rates.
Common questions
Can I continue driving with P023F?
Possibly for a short distance if the engine runs smoothly and fuel pressure remains adequate, but P023F can interrupt secondary pump operation. Stop driving immediately if the engine hesitates, misfires, loses power, or stalls.
Does P023F automatically mean the fuel pump must be replaced?
No. P023F identifies an open condition in the secondary fuel-pump circuit, which may be caused by wiring, a connector, a relay, a fuse, a ground, or the pump motor itself. Testing should identify the failed part.
Will clearing P023F with an ELM327 scanner repair the problem?
No. An ELM327 scanner can read and clear the stored P023F code, but clearing it does not restore the open circuit. The fault must be repaired and fuel delivery verified before the code is erased.
Is P023F the same as a low fuel-pressure fault?
Not exactly. P023F specifically points to an open circuit associated with the secondary fuel-pump system, while a fuel-pressure fault confirms an abnormal pressure condition. An open circuit can cause the pressure fault, but both may need investigation.
When your engine control unit detects that the fuel delivery system isn't behaving within factory-calibrated parameters, it logs code P023F. The technical description for this trouble code is "Fuel Pump Secondary Circuit/Open," and it falls under the powertrain category, meaning it directly involves engine operation and fuel metering. Essentially, the ECU has spotted a discrepancy between expected and actual fuel rail pressure or pump circuit behavior, and it's telling you something needs attention in that area.
The fuel pump's job is to deliver gasoline from the tank to the rail at a specific pressure so injectors can meter fuel accurately. When P023F triggers, the control module has compared live sensor data against stored thresholds — typically across multiple drive cycles to rule out temporary glitches. At the moment the fault occurred, the ECU also saved a freeze frame snapshot showing RPM, engine load, coolant temperature, and vehicle speed. That snapshot is gold during diagnosis because it tells you exactly what conditions the engine was running under when the problem appeared.
If you're reading this code, here's what to expect and how to handle it.
Common Symptoms of P023F
- The Check Engine light illuminates on your dashboard.
- The engine idles roughly or stumbles during acceleration.
- Hesitation or momentary power loss when you press the gas.
- Extended cranking time before the engine finally starts.
- A noticeable fuel odor, particularly in more serious cases.
- Fuel economy drops noticeably compared to your normal driving patterns.
Common Causes of P023F
The most frequent culprits behind P023F are usually the simpler, more accessible components. Before assuming the worst, check these items first:
- A clogged or restricted fuel filter blocking proper flow.
- A weak or failing fuel pump unable to maintain adequate pressure.
- Faulty fuel pressure regulator allowing pressure to drift out of spec.
- Malfunctioning fuel rail pressure sensor sending incorrect readings to the ECU.
- Dirty or leaking fuel injectors disrupting precise fuel delivery.
- Wiring problems — damaged, corroded, or loose connectors in the fuel pump circuit.
- Contaminated or incorrect fuel type in the tank.
How to Diagnose P023F
Follow these steps in order to isolate the root cause without replacing parts unnecessarily:
- Connect an OBD2 scanner and confirm P023F is stored in the ECU. Save the freeze frame data immediately — this records the exact operating conditions when the fault was detected and guides your entire diagnostic path.
- Check for any additional trouble codes stored alongside P023F. Related codes often point directly to the failing component. Also search for technical service bulletins (TSB) specific to your vehicle make and model — manufacturers sometimes publish known issues and software updates for persistent codes.
- Perform a visual inspection of the fuel pump wiring harness and connectors. Look for chafed insulation, corrosion, broken wires, or loose connections that could interrupt the secondary circuit signal.
- Measure fuel pressure at the rail using a gauge and compare the reading against the manufacturer's specification. Check it at idle and again under simulated load conditions to see if pressure holds steady or drops.
- Monitor short-term and long-term fuel trims in your scanner's live data stream. Excessive trim values in either direction indicate the ECU is compensating for an off-ratio mixture, narrowing down whether the problem is supply-side or metering-side.
Repair Options for P023F
Depending on what your diagnosis reveals, here are the typical fixes and what they cost (parts and labor, USD, independent shop rates):
- Fuel filter replacement: $80–$200
- Fuel injector cleaning or replacement: $200–$800
- Fuel pressure regulator or sensor replacement: $150–$450
- Fuel pump replacement: $400–$900
Total Cost to Fix P023F
The final bill hinges entirely on which component triggered P023F. Most situations involving this code end up costing between $80 and $900 when you factor in parts and labor. An accurate diagnosis before purchasing parts is the single most effective way to keep costs reasonable — the fuel pump, which carries the highest price tag, is rarely the first thing that fails. Working through cheaper possibilities first (filter, wiring, sensors) almost always saves money in the long run.
Can You Drive with P023F?
Drive with caution. Fuel pressure and mixture faults can lead to stalling, noticeable hesitation during acceleration, and — in severe cases — damage to the catalytic converter from an overly rich or lean fuel condition. Avoid prolonged highway trips or heavy traffic until you've diagnosed and addressed the underlying issue.